Revolutionising Smart Factories with reality capture

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作者:Renata Barradas Gutiérrez

生产力和可持续性 - 这些是推动需求的力量连接性技术的集成在制造过程中。这种整合,称为智能工厂,驱动器自动化和连接的工厂,提高所有供应网络的生产率和价值

In自动连接的生态系统,data is connected seamlessly,将物理和数字世界融合,并将智能融入所有过程。自动互联工厂或智能工厂L实时赚取并迅速适应不断变化的条件, pursuingperfect quality with optimised design,需要更少的输入并产生零废物。

物理世界的数字副本是智能工厂的关键要素之一。以自主分散的方式管理和监视物理过程,需要在物理世界的副本中精心策划许多技术


Mirroring the physical world for automation



Elettric80,一家领先的公司专门针对高批量消费产品制造商实施灵活和模块化集成自动化解决方案bob综合app下载3D reality capture to design modern automated warehouses。This Italian company has installed more than全世界有2,000个自动系统,赢得全球认可是市场领导者之一integrated automation solutions

“ 3D激光扫描的使用正在成为我们所有装置中的标准。借助环境的数字化,我们能够开发和“虚拟地部署”我们的系统,因此我们可以预见到现有环境中的集成可能引起的问题,”said Vittorio Cavirani, general manager at Elettric80.

To design and建立有效且安全的工厂根据制造商的应用需求设计,Elettric80专家digitalise each plant before design和development. Using a combination of Leica Geosystems’ laser scanners and a total station, experts can produce various deliverables, including2D布局,3D网眼和模型:

  • Plant layout validation.
  • Design and optimise trajectories and safety areas for Autonomous Guided Vehicles (AGVs) based on the available space and prevent vehicle collision.
  • 的地方robot workcell respecting the actual clearances of the environment.
  • Automatically extract operation points (points where the autonomous vehicles perform tasks, such as pallet pick-up and drop).
  • 通过在数字模型中移动车辆来执行“虚拟部署”。
  • Complete ground quality inspection.

“现代自动化仓库的设计是一项复杂的任务,需要详细而准确的工业建筑模型。更新现有2楼平面图的常见方法是根据稀疏的措施,手持仪器(例如激光距离仪表或总站)进行调查。bob apple尽管这些仪器提供了非常准确的点对点措施,但可以获取的数据量可能不够,从而导致高成本和延误,”said Mikhail Giorgini, R&D project leader at Elettric80. “因此,elettric80决定应用3D陆地激光扫描技术来克服限制of traditional surveys. Thanks to this workflow, the real deployment of the plant becomes a straightforward and low-risk phase.”


自动化的基础



自动化仓库包括沿预定义路径移动的AGV以及固定的机器人工作单。为了使托盘机器人自动化机器人,各种激光导向车辆,高速机器人拉伸包装纸,托盘控制系统,机器人标签机,包装和标签系统除其他外,设计师需要对建筑环境有充分的了解,并在可操作的模型上进行工作那镜像现实。

“We adopted a novel workflow for the design of automated warehouses that improved the traditional development process by performing a3D调查结合了terrestrial laser scannerstotal station。然后提取有关环境的高级信息,利用创新算法进行大规模点云处理,”乔金尼说。

The reality capture solution used by Elettric80 consists of:

RTC360和P30扫描仪用于大规模3D调查in conjunction with a TS60 total station forcontrol point measurements。The BLK360 is used for preliminary surveys. The team registers scanned data in Cyclone REGISTER and re-imports data into Elettric80’s proprietary software.

With a need to handle data at a large scale, the Italian company selected Leica Geosystems due to the高精准度,可靠性提供全球支持“ Leica Geosystems提供了state-of-the-art solution- 在精确度和可靠性方面 - 在数据获取方面。当我们遇到一些问题时我们一直得到协助而且,即使在充满挑战的情况下,我们一直都能够完成工作。”Elettric80的研发团队负责人Fabio Oleari说。


共同的信念 - 赋予自治的未来



Shaping urban and production ecosystems to become increasingly connected and autonomous is a goal that both Hexagon and Elettric80 are fulfilling.

有一个完整的3D型号仓库帮助Elettric80improve operational efficiency through optimisation of design,生产路线,机器维护和定位的管理。经过将现实捕获整合到其过程中bob综合app赌博,专家知道没有访问网站的情况,打开一个competitive advantage

“We’ll continue to invest in3D调查solutionsto further减少我们自定义解决方案的部署时间,”said Domenico Di Terlizzi, R&D manager at Elettric80。“The benefits of this project have been disruptive, and drastically changed the way Elettric80 meets the needs of its customers.”

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